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Welding System Perfect for Joining Dissimilar Materials

Posted on Categories Metals, TechnologyTags , , , , , , , , , , , , , , , ,

Automation Alternatives recently introduced a fiber laser welding system called RubyLaser that is perfect for joining dissimilar materials. Its spot size is as small as 0.001 to 0.002 in. and fast weld speeds allow the system to deliver high power density. These characteristics make it perfect for welding together materials that are not identical.

Typical materials include stainless steel, titanium, aluminum, nitinol and more.

Read the full article on RubyLaser here.

Using SPOT to Ensure Safety on the Job

Posted on Categories Grinding, Metals, TechnologyTags , , , , , , , , , , , , , , , , , , , , ,

The acronym SPOT stands for four factors that play a huge role in keeping metalworkers safe while on the job. Here at Sullivan Precision, safety is our first priority. We introduce those four factors here. Continue reading Using SPOT to Ensure Safety on the Job

Different Gases Used in Oxyfuel Cutting

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Continue reading Different Gases Used in Oxyfuel Cutting

Four Facts We Bet You Didn’t Know About Manufacturing

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Continue reading Four Facts We Bet You Didn’t Know About Manufacturing

Top Manufacturing Trends of 2016

Posted on Categories Metals, News, TechnologyTags ,

For several years now, the manufacturing industry has seen revolutionary changes within the field thanks to new technology, strong innovation, and ever-changing consumer needs. This past year has been no different, as we have seen exiting new trends that have taken place among companies all over the country, and world. Here are just a few influential movements that we have seen in 2016.

Internet of Things (IoT)
The concept of the ‘connected factory’ has been evolving throughout the past few years. Internet of Things is the growing capability of the Worldwide Web to connect machine, sensors, computers, and humans in order to enable new levels of information retrieval, processing, and examining. Essentially these devices allow for more specifics and can convert data that you collect into business-problem solutions that will boost your productivity, efficiency and overall bottom line. For example, Stanley Black and Decker have adopted Internet of Things at one of their plants in Mexico to manage their production operations in real-time via mobile and computer devices. As a direct result, their “equipment effectiveness has increased by 24 percent, labor utilization by 10 percent, and throughput by 10 percent.” In the future, next generations of IoT should go further than just real-time monitoring, as we expect it to connect platforms using the data retrieved to deliver superior, and more durable products to the consumer.

Augmented Reality
Thanks to advances in computer science, informational technology, and engineering, manufacturing has been able to give real-time information and help at the point of use. It starts at the factory floor where the user simply follows text, audio, graphics, and other visuals that are shown through goggles or real assemblies as they conduct a particular duty at the business. This technology can then allow you to analyze the accuracy, timeliness, and other reports, which all can be sent to a supervisor. Today, manufacturing companies use augmented reality in order to provide detailed training, track products, and improve safety. In the future, we see the technology being sold as additional add-ons to the manufacturer’s product, which would in return create greater revenue. In addition, augmented reality will soon be used as a detailed instructional manual, where it will eliminate employee mistakes.

3D Printing
This technology, which is also called additive manufacturing, produces physical objects from online designs by building thin layers of plastic, resin, metal or other materials that would help create the shape. Currently, 3D printing is being used to build product prototypes, shrink manufacturing times, and alter the economics of a product. The technology though, is limited due to a limited design of products it capable of producing. Even with its limitations, companies have embraced this technology. While they use it for prototypes today, many are looking to 3D printing in the future as a way to make cost-effective specialized products for specific uses.

We have seen the field of manufacturing innovated substantially in this past year alone, and everyone at the Sullivan Corp is looking forward to seeing what exiting new trends 2017 will bring! Click HERE to read more.

BLANCHARD GRINDING

Sullivan Precision Plate has a grinder to meet almost every need. Grinding is where we have made our name, expanding on our services to meet the diverse needs of our customers & an ever-changing economy.
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STRESS RELIEVING

Thermal Stress Relieving is an annealing process that heats the metal below the austenite phase to reduce distortions or changes in dimensions that might occur after shaping.
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OXY-FUEL CUTTING

Oxy-Fuel Cutting will produce products that range from simple rectangles, circles, and rings, to intricate shapes custom-cut to specification.
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SHOT BLASTING

Shot Blasting is the operation of cleaning or preparing a surface by forcibly propelling a stream of abrasive material against it under high pressure.
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